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PACS – A DIY extension module that provides UI components and headers for ESP32 development boards.

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PACS (Plug And Create Shield)

PACS header image

These are the building instructions for a low-cost extension module designed for ESP32 development boards. The module simplifies the process of connecting inputs and outputs to a board, while also enabling user interaction through push buttons and displaying information via low-power OLED display.

Overview and parts list

PACS components overview

# Name Description
1+2 Tactile switch (SMD) RACON 12 S, THT, 12x12 mm
3 OLED-Display SSD1306 I²C OLED Display 0,96”, 128x64 px, SSD1306 controller, I²C connection, 5V
4+5 Socket strip 30 pins, double rows, pin length 3.5mm, max. 5A
6 Stripboard 70x50 mm Epoxyd FR4 PCB with double-sided dot matrix and solder resist, grid spacing: 2.54 mm
7 Jumper wire Wire for connections (ø 0,5 mm)

Schematics and instructions

PACS component placement on the front side PACS component placement on the back side

Name Soldering connections Wire connections
Tactile switch 1 B2 (OUT) D2 (GND)
B6 (OUT) D6 (GND)
B6 -> L9
D6 -> I6
Tactile switch 2 G2 (OUT) I2 (GND)
G6 (OUT) I6 (GND)
G6 -> L10
I2 -> W4
OLED display D17 (OUT) E17 (VCC)
F17 (SCL) G17 (SDA)
D17 -> I2
E17 -> L3
F17 -> W16
G17 -> W13
Socket strip 1 L3 to L17
M3 to M17
see above
Socket strip 2 W3 to W17
X3 to X17
see above

Supported hardware

The module works with 30-pin variants of development boards that are based on the popular ESP32-DevKitC platform.

Give your PACS a cover

PACS case parts overview Vector images for laser cutting a protective case out of 3 mm High-Density-Fiberboard (HDF) can be found inside the case images folder.

Helpful resources

HACKADAY
Resources for hardware hacking
https://hackaday.io/discover

WOKWI
Simulate IOT projects in your browser (/w ESP32 support)
https://www.wokwi.com

The ESP Journal
Best Practices, Articles, and Notes from Espressif
https://blog.espressif.com

How To Solder – For DIY Guitar Pedals, Synth, and Other Hobby Electronics
Mark A. Stratman (MAS Effects)
https://masfx.io/how-to-solder.pdf

Soldering Electronic Connections
NASA Technical Standards Coordinator, Washington DC
https://nepp.nasa.gov/docuploads/06AA01BA-FC7E-4094-AE829CE371A7B05D/NASA-STD-8739.3.pdf