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servo_mod.md

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Servo hack

This is a simple guide for hacking a standard analog servo for achieving continuous rotation. This procedudre is not needed if you have 360° servo. Here is a video Showing this procedure

Tools needed:

  • 4 22K ¼W 1% resistors
  • a lancet (for plastic gears servo) or a small wrench (for metallic gears servo)
  • a small phillips screwdriver
  • soldering iron
  • solder sucker

Locate the 4 screw in the lower part of the servo:

servo mod

Unscrew the screws:

servo mod

Disassemble the servo box:

servo mod

Locate the gears:

servo mod

Extract the gear with the hub and the ball-bearing on it:

servo mod

Look at this gear: it has a small notch under the ball-bearing. The MG996R servo has a little metallic cilinder instead:

servo mod

Now you must remove this notch. For a servo having plastic gears you can gently use a lancet or a small cutter: don't apply too much force OR THE ENTIRE GEAR WILL BROKE! For the MG996R servo you can use a small wrench for extracting the metallic notch by simply pulling it upward:

servo mod

Now extract the servo PCB:

servo mod

In the top part of the servo there is the potentiometer hub: is the one where the gear you've previously removed was placed. Gently press the potentiometer hub backward for pushing it out:

servo mod

Now you've the potentiomer and pcb out:

servo mod

Desolder the cables from the potentiomer:

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Arrange the 2 22KΩ 1% resistor in this way:

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Put the resistors in place of the potentiomer:

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Re-assemble the servo. Do the same to other servo.