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BasicAssemblyInstructions.md

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Party Line 80 Basic Assembly Instructions

Power Entry

  • D13 - LED
  • D14 - SB140
  • R62 - 3.3 kΩ
  • J4 - 2.1 x 5.5 mm DC power jack

Power Entry Functional Test

Check for DC power on TP4, LED lights up.

AF Power Amplifier

  • D4, D4, D6 - 1N4148
  • R31, R33 - 100 kΩ
  • R29, R30 - 1 Ω
  • R28 - 10 Ω
  • R26 - 51 Ω
  • R23 - 470 Ω
  • R27 - 1 kΩ
  • R22, R24, R25 - 2.2 kΩ
  • R21 - 4.7 kΩ
  • R19 - 47 kΩ
  • R20 - 10 kΩ
  • C20 - 2.2 nF
  • C19, C21, C24, C25 - 10 μF
  • C17, C22, C23 - 100 μF
  • Q10, Q11 - 2N7000
  • Q9 - 2N4403
  • Q5, Q6, Q7, Q8 - 2N4401
  • J1 - 3.5 mm Jack

AF Power Amplifier Functional Test

Active AF Low-Pass Filter

  • R12, R16 - 100 Ω
  • R10, R11, R13, R14, R15, R17 - 4.7 kΩ
  • C16 - 100 nF
  • C5, C7, C11, C13 - 10 nF
  • C9, C15 - 10 μF
  • Q3, Q4 - 2N4401

W7ZOI AF Feedback Amplifier

  • R1, R7 - 51 Ω
  • R3 - 150 Ω
  • R5 - 22 Ω
  • R8 - 680 Ω
  • R9 - 220 Ω
  • R4 - 1 kΩ
  • R2, R6 - 1.8 kΩ
  • Q1, Q2 - 2N4401
  • C1 - 100 nF
  • C3, C4 - 100 μF
  • C2 - 220 μF
  • L1 - FT37-43 25 turns

Active AF Low-Pass Filter and W7ZOI AF Feedback Amplifier Functional Test

Listen for hiss, check AF gain pot function, listen for hum when a metal tool is used to probe TP10.

Double-Balanced Diode Ring Mixer

  • D1, D2, D3, D4 - 1N4148
  • T3, T4 - FT37-43 10 turns bifilar

3.5815 MHz Crystal Filter

  • T1, T2 - FT37-43 3 turns:21 turns
  • C6, C10, C14 - 25 pF
  • C8, C12 - 20 pF
  • X1, X2, X3, X4 - 3.582 MHz crystal

Local Oscillator

  • D8 - 1N4148
  • D10 - 1N5237B
  • R35 - 100 kΩ
  • R41, R42 - 10 kΩ
  • R46, R51 - 100 Ω
  • R52, R54 - 220 Ω
  • R47, R50 - 470 Ω
  • R53, R56 - 150 Ω
  • C33, C34 - 560 pF
  • C36, C37, C38, C39 - 100 nF
  • Q13 - 2N7000
  • Q15, Q16 - 2N4401
  • C29 - 45 pF trim cap (yellow)
  • X5 - 3.582 MHz crystal

Local Oscillator Functional Test

Check for LO signal at TP1 and TP2

TX Low-Pass Filter and T/R Switch

  • D11, D12 - 1N4148
  • C49, C53 - 270 pF
  • C51, C52 - 1 nF
  • C46 - 82 pF
  • L5 - FT37-61 20 turns
  • L7 - T37-2 26 turns
  • L6, L8 - T37-2 20 turns
  • J3 - BNC jack

Receiver Functional Test

Keying and Mute

  • D15 - 1N4148
  • R34 - 220 Ω
  • R36 - 2.2 kΩ
  • C28 - 100 nF
  • Q12 - 2N4403
  • J2 - 3.5 mm jack

Keying and Mute Functional Test

Connect a key to the key jack and listen for the audio hiss to be muted when the radio is keyed.

Sidetone Oscillator

  • R57 - 47 Ω
  • R59 - 330 Ω
  • R58, R60, R61 - 3.3 kΩ
  • R32 - 220 Ω
  • C26, C45, C47, C48, C50 - 100 nF
  • C44 - 1 μF
  • Q20 - 2N4401

Sidetone Oscillator Functional Test

Connect a key to the key jack and listen for a receiver muting and a sidetone when keying is activated.

TX Preamp

  • R43 - 47 Ω
  • R44 - 4.7 Ω
  • R40 - 100 Ω
  • R37 - 1.5 kΩ
  • R38 - 2.2 kΩ
  • R39 - 3 kΩ
  • C27, C30, C31, C32, C35 - 100 nF
  • Q14 - 2N4401
  • T5 - FT37-43 10 turns bifilar

TX Preamp Functional Test

TX Power Amplifier

  • D9 - 1N5237B
  • R45 - 10 kΩ
  • R48, R49 - 3.3 kΩ
  • C40 - 100 nF
  • C41 - 560 pF
  • C42 - 360 pF
  • C43 - 1.5 nF
  • L2, L3 - FT37-43 10 turns
  • L4 - T50-2 36 turns